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Process flowcharts

Pointelle dyeing and finishing: flowcharts for Lycra, CVC and cotton pointelle

Pointelle dyeing and finishing flowcharts for Lycra, CVC/PC and cotton: heat setting to keep the holes, crease marks, GSM control, and data from 110 parts.

Pointelle dyeing and finishing: flowcharts for Lycra, CVC and cotton pointelle

Pointelle is an open-work knit full of small eyelet holes, mostly made with elastane. Here is the dyeing and finishing route for each fibre, from greige pointelle to the cutting table.

At a glance

110Parts in our records

220Median required GSM

25%Within GSM tolerance

98%Lycra pointelle heat set

Pointelle has small eyelet holes made by transferring stitches, usually on a rib or interlock base. It is used for ladies’ tops and baby wear. The holes are the design, so the fabric has to keep its shape and width through dyeing and finishing.

Type in our recordsParts
Pointal Rib52
Ly Pointal Rib22
L/Pointal Rib11
Design Pointal Rib6
Pointal Mesh6
Ly Design Pointal Rib3
Ly-D/Pointal Rib2
Pointelle Rib2

By fibre: what our records show

Fibre or blendPartsMedian required GSMWithin ±5% GSMMore than 5% lightMedian length shrinkageMedian width shrinkageHeat set
Cotton-elastane4322019%74%6%3%98%
CVC / PC3222029%68%4%5%88%
100% cotton2120014%86%8%3%0%

Pointelle is light and open, and it is hard to hold to GSM: only 19% of cotton-elastane pointelle finishes within tolerance.

What makes pointelle different

  • Pointelle is knitted with a needle gap, a kind of special needle setting that leaves small holes as the design.
  • When it has Lycra, it is heat set so the dimensional stability is right and the design stays correct.
  • Pointelle is normally crease sensitive, and crease marks come out more on it. Load and run it carefully.

Why pointelle GSM is hard to hold

  • When pointelle relaxes it shrinks a lot, and the GSM goes up.
  • So GSM is controlled mainly in knitting, through the yarn tension and stitch length. With Lycra, a tight knit helps hold it.

The sequence before the dyeing machine

Every chart below follows the same sequence before dyeing. Steps a fabric does not need simply drop out; they are drawn dashed.

  1. Greige inspection, then batching. A fabric that stays a tube is turned inside out here.
  2. If it needs heat setting, singeing or mercerising: slitting first. None of these is ever done on a tube.
  3. If it needs heat setting: heat setting in open width.
  4. If it needs singeing: singeing in open width, after checking the flame cannot damage the fabric.
  5. If it is mercerised: mercerising, then drying.
  6. If the fabric was opened: back sewing, to make it a tube again with the face side inside (the loop side, for terry).
  7. Loading into the dyeing machine, then scouring, bleaching and dyeing, single part or double part as the fibre needs.

Flowcharts by fibre

Cotton-elastane pointelle

In our records: 43 parts, 19% within GSM tolerance, median length shrinkage 6%, heat set 98%. Full process: Cotton-elastane dyeing process.

Dyeing and finishing: Cotton-elastane pointelle

Start: greige pointellefrom knitting
Greige inspectionholes, yarn faults, GSM
Batchingone lot per batch; turned inside out if it stays a tube
Slittingopen width: never heat set, singed or mercerised as a tube
Heat settingopen, 180–190°C
Singeingopen width; when no enzyme can be used and a clean face is needed; never on polyester faces
Back sewinginto a tube, face side inside
Load in dyeing machine
Scour-bleach80°C × 50 min
Reactive dyeing60°C
Wash-off & soaping
Fixingdark shades
Slittingopen width
Stenterabout 150°C; width, GSM
Compactingshrinkage
Final inspectionGSM, shrinkage, shade
End: finished rollto cutting
GreigePreparationDyeingAfter-treatmentFinishingOnly when needed
Flow chart: Cotton-elastane pointelle, from greige fabric to the cutting table. Dashed steps run only when needed.

CVC / PC pointelle

In our records: 32 parts, 29% within GSM tolerance, median length shrinkage 4%, heat set 88%. Full process: CVC / PC dyeing process.

Dyeing and finishing: CVC / PC pointelle

Start: greige pointellefrom knitting
Greige inspectionholes, yarn faults, GSM
Batchingone lot per batch; turned inside out if it stays a tube
Slittingopen width: never heat set, singed or mercerised as a tube
Heat settingopen, 180–190°C; if PC, elastane, design, heavy or tight
Singeingopen width; when no enzyme can be used and a clean face is needed; never on polyester faces
Back sewinginto a tube, face side inside
Load in dyeing machine
Polyester dyeingdisperse, 130°C
Reduction clearing80°C × 10 min
Scouring98°C × 60 min
Enzymecotton part
Cotton dyeingreactive, 60°C
Soaping & softener
Slittingopen width
Stenter100–110°C when polyester is dyed
Compactingshrinkage
Final inspectionGSM, shrinkage, shade
End: finished rollto cutting
GreigePreparationDyeingAfter-treatmentFinishingOnly when needed
Flow chart: CVC / PC pointelle, from greige fabric to the cutting table. Dashed steps run only when needed.

100% cotton pointelle

In our records: 21 parts, 14% within GSM tolerance, median length shrinkage 8%, heat set 0%. Full process: 100% cotton dyeing process.

Dyeing and finishing: 100% cotton pointelle

Start: greige pointellefrom knitting
Greige inspectionholes, yarn faults, GSM
Batchingone lot per batch; turned inside out if it stays a tube
Slittingopen width: never heat set, singed or mercerised as a tube
Heat settingopen, 180–190°C; if design, heavy, tight or elastane
Singeingopen width; when no enzyme can be used and a clean face is needed; never on polyester faces
Mercerising & dryingon buyer requirement
Back sewinginto a tube, face side inside
Load in dyeing machine
Scour-bleach98°C × 60 min; heavy: 70–80°C
Enzymebio-polish
Reactive dyeing60°C
Wash-off & soaping
Fixing & softener
Slittingopen width
Stenterabout 150°C; width, GSM
Compactingshrinkage
Final inspectionGSM, shrinkage, shade
End: finished rollto cutting
GreigePreparationDyeingAfter-treatmentFinishingOnly when needed
Flow chart: 100% cotton pointelle, from greige fabric to the cutting table. Dashed steps run only when needed.

Common faults and buyer complaints

  • The common pointelle faults are shade variation, and the design holes closing up so the design is lost. These problems are bigger on pointelle than on most fabrics.

Shade variation. Check every batch against the approved shade before the fabric leaves dyeing.

Design holes closing. Heat set Lycra pointelle so the holes are fixed open, and do not overfeed or compact so hard that the holes close.

Kamrul Islam
Kamrul Islam

Textile engineer with 14+ years in dyeing and fabric development. He writes every guide on Dyeing Solution from real production work. Full profile